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Wolfgang Barnes
Wire Drawing Setter
Summary
Highly accomplished Wire Drawing Setter with 5+ years of experience in the wire manufacturing industry. Proficient in setting up, calibrating, and troubleshooting wire drawing machines to produce wire of various diameters and grades. Proven ability to optimize wire drawing parameters to achieve desired tensile strength, elongation, and surface finish. Skilled in wire annealing, wire lubrication, process monitoring, and die setting. Committed to delivering high-quality wire products that meet customer specifications.
Education
Metallurgical Engineering
November 2017
Skills
- Die Setting
- Capstan Adjustment
- Wire Tensile Strength Testing
- Wire Annealing
- Wire Lubrication
- Process Monitoring
Work Experience
Wire Drawing Setter
- Trained and supervised junior wire drawing operators in machine setup, operation, and troubleshooting.
- Developed and implemented new procedures to improve wire drawing efficiency and quality.
- Collaborated with engineers and quality control personnel to ensure wire met customer specifications.
- Inspected and tested finished wire products to verify adherence to quality standards.
Wire Drawing Setter
- Successfully set up and calibrated wire drawing machines to produce wire of various diameters and grades.
- Optimized wire drawing parameters to achieve desired tensile strength, elongation, and surface finish.
- Troubleshooted and resolved wire drawing issues, including die wear, machine downtime, and wire breakage.
- Monitored and maintained wire drawing equipment to ensure optimal performance and safety.
Accomplishments
- Challenge The wire drawing process was experiencing frequent wire breaks, impacting production. Action Implemented a comprehensive wire quality inspection program and finetuned machine settings. Result Reduced wire breaks by 20% and increased production efficiency
- Challenge The existing wire drawing equipment was outdated and inefficient. Action Researched and proposed a plan to upgrade the equipment. Result Significantly increased wire production capacity by 15%
- Challenge The wire drawing process was generating excessive waste material. Action Developed and implemented a waste reduction program. Result Decreased waste by 10% and saved the company significant costs
- Challenge The wire drawing machines were experiencing excessive downtime due to maintenance issues. Action Conducted a thorough analysis of the maintenance procedures and identified areas for improvement. Result Reduced downtime by 15%
- Challenge The wire drawing process was producing wire with inconsistent dimensions. Action Collaborated with engineers to develop new wire drawing dies and optimize the process parameters. Result Achieved a 99% success rate in meeting dimension specifications
Awards
- Received the Wire Drawing Setter of the Year Award for 3 consecutive years
- Recognized with the Excellence in Wire Drawing Setter Award for optimizing production efficiency
- Won the Workplace Safety Innovation Award for implementing a novel wire drawing safety system
Certificates
- Wire Drawing Setter Certification (WDSC)
- National Institute for Metalworking Skills (NIMS) Certification in Wire Drawing
- International Wire and Cable Symposium (IWCS) Certification
- American Welding Society (AWS) Wire Draw Operator Certification
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How To Write Resume For Wire Drawing Setter
- Highlight your technical skills and experience in wire drawing, including machine setup, calibration, and troubleshooting.
- Showcase your understanding of wire drawing theory and metallurgy, and how it impacts wire properties.
- Quantify your accomplishments whenever possible, using specific metrics and data to demonstrate your impact.
- Tailor your resume to the specific requirements of each job you apply for, highlighting the skills and experience that are most relevant.
Essential Experience Highlights for a Strong Wire Drawing Setter Resume
- Set up and calibrate wire drawing machines to achieve desired wire diameters and grades.
- Optimize wire drawing parameters to achieve optimal tensile strength, elongation, and surface finish.
- Troubleshoot and resolve wire drawing issues, including die wear, machine downtime, and wire breakage.
- Monitor and maintain wire drawing equipment to ensure optimal performance and safety.
- Train and supervise junior wire drawing operators in machine setup, operation, and troubleshooting.
- Develop and implement new procedures to improve wire drawing efficiency and quality.
Frequently Asked Questions (FAQ’s) For Wire Drawing Setter
What is the role of a Wire Drawing Setter?
A Wire Drawing Setter is responsible for setting up, calibrating, and troubleshooting wire drawing machines to produce wire of various diameters and grades. They also optimize wire drawing parameters to achieve desired tensile strength, elongation, and surface finish.
What skills are required to be a successful Wire Drawing Setter?
Successful Wire Drawing Setters typically have a strong understanding of wire drawing theory and metallurgy, as well as experience in setting up, calibrating, and troubleshooting wire drawing machines. They are also proficient in wire annealing, wire lubrication, process monitoring, and die setting.
What is the career path for a Wire Drawing Setter?
Wire Drawing Setters can advance to roles such as Wire Drawing Supervisor, Wire Mill Manager, or Quality Control Manager. With additional education and experience, they may also move into roles in research and development or engineering.
What is the average salary for a Wire Drawing Setter?
The average salary for a Wire Drawing Setter in the United States is around $50,000 per year.
What are the job prospects for Wire Drawing Setters?
The job outlook for Wire Drawing Setters is expected to be good over the next few years, as demand for wire products continues to grow.